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Swayam Central

Principles of Metal Forming Technology

By Prof. Pradeep Kumar Jha   |   IIT Roorkee
The course focuses on understanding the science and technology of different forming processes. Most of the metallic objects undergo at least one of the metal forming operations, except the cast ones. Understanding basic principles of metal forming and further being applied by engineers and metallurgists directly contribute towards improvement in production in the industries. The concept of stress, deformation and failure, mechanics of metalworking and analysis of different metal working processes will be covered during the whole course. Introduction and working principle of powder metallurgy forging will be presented in the end. The course will enable the students be conversant with working principles so that they can use the knowledge gained towards increasing the productivity of manufacturing industries in the long run.


INTENDED AUDIENCE : Any interested Learners
PREREQUISITES : Introduction to manufacturing technology or manufacturing processes
INDUSTRY SUPPORT : Manufacturing Industries where forming takes place, for example SAIL, BHEL, Foundry and Forge industries like HEC, Bharat Forge etc.

Learners enrolled: 473

SUMMARY

Course Status : Upcoming
Course Type : Core
Duration : 8 weeks
Start Date : 20 Jul 2020
End Date : 11 Sep 2020
Exam Date : 27 Sep 2020
Enrollment Ends : 27 Jul 2020
Category :
  • Mechanical Engineering
  • Level : Undergraduate/Postgraduate
    This is an AICTE approved FDP course

    COURSE LAYOUT

    Week 1  : Introduction and classification of metalworking processes, Behavior of materials
    Week 2  :  Concept of stress and strain, Hydrostatic and deviatoric stresses 
    Week 3  : Flow curve Yield criteria for ductile materials, plastic stress strain relationships
    Week 4  :  Yielding and ductility during instability, Effect of strain rate and temperature on flow properties
    Week 5  :  mechanics of metalworking, Analysis methods, Hot and cold working
    Week 6  :  Introduction, classification and analysis of forging and rolling operations
    Week 7  :  Defects in rolled and forged components, Analysis of extrusion process
    Week 8  :  Classification and analysis of wire and tube drawing and sheetmetal working, Powder metallurgy forming

    BOOKS AND REFERENCES

    1. Ghosh, A., and Mallik, A.K., Manufacturing Science, Affiliated East-West Press Pvt. Ltd.
    2. Rowe, Geoffrey W., An introduction to the principles of Metal Working, TMH 
    3. Dieter George E., Mechanical Metallurgy, McGrawHill

    INSTRUCTOR BIO

    Prof. Pradeep Kumar Jha

    IIT Roorkee
    Dr Pradeep K. Jha is presently working as Associate Professor in the Department of Mechanical & Industrial Engineering at IIT Roorkee. He has been teaching the courses related to manufacturing technology and theory of production processes to undergraduate and postgraduate students for more than 12 years. He is actively involved in research work related to production processes, tundish steelmaking process, mold solidification in continuous casting etc.

    COURSE CERTIFICATE

    The course is free to enroll and learn from. But if you want a certificate, you have to register and write the proctored exam conducted by us in person at any of the designated exam centres.
    The exam is optional for a fee of Rs 1000/- (Rupees one thousand only).
    Date and Time of Exams: 27 September 2020 Morning session 9am to 12 noon; Afternoon Session 2pm to 5pm.
    Registration url: Announcements will be made when the registration form is open for registrations.
    The online registration form has to be filled and the certification exam fee needs to be paid. More details will be made available when the exam registration form is published. If there are any changes, it will be mentioned then.
    Please check the form for more details on the cities where the exams will be held, the conditions you agree to when you fill the form etc.

    CRITERIA TO GET A CERTIFICATE

    Average assignment score = 25% of average of best 6 assignments out of the total 8 assignments given in the course.
    Exam score = 75% of the proctored certification exam score out of 100

    Final score = Average assignment score + Exam score

    YOU WILL BE ELIGIBLE FOR A CERTIFICATE ONLY IF AVERAGE ASSIGNMENT SCORE >=10/25 AND EXAM SCORE >= 30/75. If one of the 2 criteria is not met, you will not get the certificate even if the Final score >= 40/100.

    Certificate will have your name, photograph and the score in the final exam with the breakup.It will have the logos of NPTEL and IIT Roorkee.It will be e-verifiable at nptel.ac.in/noc

    Only the e-certificate will be made available. Hard copies will not be dispatched.

    Once again, thanks for your interest in our online courses and certification. Happy learning.

    - NPTEL team

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